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Coil on plug remake
https://www.cordiapower.com/forum/viewtopic.php?f=12&t=19133
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Author:  Bitza [ 23 Oct 2016, 20:51 ]
Post subject:  Coil on plug remake

Hi Guys,
Just thought I'd post what I'm currently working on........I've always hated my COP setup, the bottom plate was made of 2mm steel which I did not like due to some deforming or buckling once the coils where in place, which included 4mm nuts to raise the coils in order to sit properly.................no more.

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I have now made a 10mm plate out of 5 layers of 2mm aluminum which will now require the coil length to be adjusted, in the pic below I have removed the plug spring in order for the electrode to touch the top of the plug, the top spring had to be retained due to height and the bottom one removed, this was all checked with bearing blue to ensure correct fitment.

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I have cut the coil boots now to 100mm to ensure correct fitment, ensure you use some rubber grease on the spark plug end to aid in removal at a later stage.

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Here is the coil, boot and and plug to show the total length (at least 2.5cm or 1 inch to cover the plug)

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Shiny new polished alloy cover, and most of the COP installed on the other engine (Cover needs more polish before fitment).......yes, I made it myself, should look nice next the the JM inlet manifold!

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Just need to rewire the coils and refit.

Feedback welcome.

Author:  TRQ-STR [ 25 Oct 2016, 06:59 ]
Post subject:  Re: Coil on plug remake

Great work it looks laser cut!

Author:  GORAN [ 25 Oct 2016, 09:27 ]
Post subject:  Re: Coil on plug remake

Very nice, I like it.

Author:  S1VART [ 25 Oct 2016, 10:22 ]
Post subject:  Re: Coil on plug remake

nice work, looks great

Author:  Bitza [ 25 Oct 2016, 19:44 ]
Post subject:  Re: Coil on plug remake

TRQ-STR wrote:
Great work it looks laser cut!


I can guarantee you Koray this was cut with a jigsaw and finished with a flat and half round bastard file.

Author:  Bitza [ 28 Oct 2016, 17:54 ]
Post subject:  Re: Coil on plug remake

Update:
COP all bolted down on my 2.3...........reckon it looks great, just need to re-wire..........feedback welcome.

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Author:  4cylturb [ 29 Oct 2016, 02:50 ]
Post subject:  Re: Coil on plug remake

Looks awesome Andrew. Bit of work in that i'd imagine. Love the strut brace too. Is it actual carbon or just a wrap?

Author:  fernandothecarguy [ 29 Oct 2016, 07:51 ]
Post subject:  Re: Coil on plug remake

nice .
we all know your good so clean better then new.

Author:  Bitza [ 29 Oct 2016, 15:52 ]
Post subject:  Re: Coil on plug remake

4cylturb wrote:
Looks awesome Andrew. Bit of work in that i'd imagine. Love the strut brace too. Is it actual carbon or just a wrap?


It's just a wrap Simon.

Author:  Bitza [ 29 Oct 2016, 21:06 ]
Post subject:  Re: Coil on plug remake

All wired up and running.........task completed.

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Author:  Punchy86 [ 29 Oct 2016, 21:33 ]
Post subject:  Re: Coil on plug remake

Nice, i have to come past and see her running dude!

Author:  4cylturb [ 29 Oct 2016, 22:47 ]
Post subject:  Re: Coil on plug remake

Bitza wrote:
4cylturb wrote:
Looks awesome Andrew. Bit of work in that i'd imagine. Love the strut brace too. Is it actual carbon or just a wrap?


It's just a wrap Simon.


Bloody good job on it! Looks perfect. The only way i could tell was by the shape of the bar cause i don't think grumbly made those things in carbon.

Great work on the coil cover. Looks professionally done.

Author:  Bitza [ 29 Oct 2016, 22:52 ]
Post subject:  Re: Coil on plug remake

Big thanks Simon.

Author:  Skier1 [ 30 Oct 2016, 09:41 ]
Post subject:  Re: Coil on plug remake

Looks awesome , only one thing I would change and that is the 710 cap is upside down for the photo . :lol: :lol: :lol:

Author:  bradsp1 [ 30 Oct 2016, 13:15 ]
Post subject:  Re: Coil on plug remake

How have you wired it Andrew? are you going through a cdi like an M&W or something?

Author:  Bitza [ 30 Oct 2016, 13:31 ]
Post subject:  Re: Coil on plug remake

No, it's run with 2 standard igniters, the Wolf can run the ignition system in sequential mode, that's 1 igniter for cylinders 2&3 the other for cylinders 1&4, not group fire where the coils are wired together.

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